Brewer's Friend Home Brewing Software

Brew Shed Complete and Brewing

The brew shed is looking good in time for the rains to return. It is a relief to have it done (at least on the outside). All it needs is interior trim. Slowly but surely all the equipment is migrating out there.

The best part is the brewery is now operational. The first brew was an American Hefeweizen and it went great! The beer was drinkable in a week. It is already on draft and quenching my thirst. It’s true – a cool glass of hefe comes in real handy after painting all afternoon.

My brew rig is presently a gravity fed electric setup. The main reason I made the push to go electric is the hazard of using propane indoors. It wasn’t cheap to go electric, nor was it without a few minor headaches. However, the team at HighGravityBrew.com is just awesome. They have all the parts you need worked out in advance. I highly recommend their products.

In the next few posts I will cover how to ‘go eletric’ and what it involved. I have to say I love it. Electric brewing is so quiet. It heats up fast (+4 degrees Farenheight per minute with about 8 gallons). Scorching is a myth – at least with the low density stainless steel element I got.  That light batch of Hefe was done in part to test for scroching – there was none whatsoever. I did have to modify my immersion chiller so it didn’t crush the element.

I hope this inspires you to do your shed too. Total cost $8200.

Plans for the future:

• RELAX!!!!
• Finish up brew stand, add trim to front.
• Fermentation chamber. I can build one of these for about $225. Next year…
• Hops trellis on the front. Next year…

My advice to fellow brewers:

1. Make at least two batches of thirst quenching beer BEFORE you start a shed. That way you have something to enjoy after working all day.
2. Take the time to make the brewery functional and look cool. A brew shed is a once in a lifetime project for most people. The galvanized panels in my shed were hard to work with but the results were well worth it. I love the reflective look. It should last a long time. I wish I would have thought ahead about the wiring layout though. I had to work around where the electrician put one of the switches. It worked out fine but it would have made life easier had I drawn out everything.
3. Invest in ventilation. Commercial vent hoods are really expensive ($600+). You will need a good one in order to vent all the steam out of the brewery during the boil. A kitchen hood is not powerful enough. Thankfully, my loft doubles as a vent hood. The intake is a dust collector attachment from a wood working catalog. The fan I went with is the Can Max Fan Mixed Flow Inline Fan (6-Inch 334 Cubic Feet Per Minute). It is quiter than the poplar 6″ Vortex fan, and has a built in 3 speed switch.
4. Go electric for indoor brewing. Don’t even think about it, just do it. Yes it is a luxury, but it is night and day over propane. It is more energy efficient and safer (if wired correctly). HighGravityBrew.com is the place to go for parts. Porpane + indoors = recipe for Darwin award. I used to do it in my garage with the bay door open. Reading up about propane accidents scared the crap out of me and my wife (this helped justify the purchase too).

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Stone Brewing Tour in Escondido

We had a chance to visit Stone Brewing in southern California last month. It is a blast, I highly recommend it. After the brewery tour, they give you a predetermined ‘flight’ of their four main beers. Tours are every two hours most days. We went on a Tuesday and it was full but not too busy. Their main website: https://www.stonebrew.com/

The exterior is very nondescript. There is no signage. When you see ‘growler fill parking only’, you know you are in the right place.

I do think their beer quality has slipped some. I noticed some harshness in the Arrogant Bastard, not as smooth as I remember – but still a flavorful bitter beer. Their IPA is very good as people often say. I think the batch we were sampling from in the tap room was a little green. The pale ale was over mineralized and tasted chalky. Still, tastier than many batches of home brew I have made.

Their location also features an upscale bar and bistro.

It is not a typical burger and a beer joint. If you come with an appetite be prepared to pay. There are a few exotic things on the menu, like Duck Tacos, which we avoided. You can get a Buffalo burger for $16.50. The food was good, prepared with care, and the service was excellent.

The garden area out back is great for relaxing while waiting for the tour to start. I took a short nap back there after drinking an Arrogant Bastard and having the sausage and potato dish. Yes!

The Brewery Tour:

They do approximately 10,000 pound grain bills for their batches. That is about 1000 times a typical home brew recipe, so they must be doing 5000 gallon batches.

The tour guide said a typical fermentor holds enough beer for a single person to drink a six pack everyday for the next 60 years. I think he said it was a 500 barrel fermentor. A single beer barrel in the US is 31 gallons. That means there are 128 x 31 = 3698 ounces in a barrel. Checking the math: 60 years * 365 (days / year) * 72 ounces / day = 1,576,800 ounces. Divide that by 128 and we get 12,319 gallons. Divide that by 31, and we get 397 barrels, so yeah it is about right. So by that logic each man needs about 1.5M ounces of beer in his lifetime. Honestly, drinking a six pack per day would probably be enough to kill me in a few months. I’ll stick to moderation thank you very much, Stone Brewing tour guide.

They are using American and New Zealand hops from the boxes in the hop storage area – damn that smells good in there! The water supply is via Rincon, which is essentially from San Diego County which is fed from a combination of the Colorado and the Sacramento-San Joaquin River Delta. That is a long way to move that water. They carbon filter it several times then re-add brewing salts.

I love this see through pipe that shows the color of the brew being made:

The place is huge, all under one warehouse style roof. Sort of like being in heaven:

Their main website:
https://www.stonebrew.com/

The Bistro:
https://www.stoneworldbistro.com

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