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Australian NO CHILL Brewing Technique TESTED

June 6, 2009 – 9:21 am

“No Chill” is a term used for the Aussie method of transferring HOT wort into a sealed container and letting it cool gradually, over a period of time. Aussie brewers generally pitch the yeast when they see fit to do so, sometimes days or even weeks later. This method has evolved out of the necessity to conserve water in some areas of the world, such is the case in Australia.

By utilizing this method I hoped to:

  1. Conserve the many (50) gallons of water that I waste while operating my immersion chiller.
  2. Conserve time (20-30 minutes) that is spent cooling the wort on brew day.
  3. Conserve time by fermenting in the same HDPE (High-density polyethylene) vessel that I transfer the hot wort into after the boil.
  4. Reduce the amount of equipment required (no chiller) to complete an all-grain brewing session. This may be of special interest to new all-grain brewers.

The “PLAN”: Brew a recipe that I have brewed many times before, something low ABV and lightly hopped so that any real flaws in the flavor will be very apparent. I brewed the beer normally except for a small change to my late hop additions. The planned OG is 1.040, FG 1.011 and comes in at a light 18 IBUs.

There is still a noticeable amount of hop utilization happening in the wort as it cools in the HDPE container; at temperatures above 170F this is more pronounced and will affect the total IBUs of the beer. For this reason I have adjusted my late hop additions to keep them from bittering the beer.

The CONTAINER: A 6 gallon HDPE container from www.USPlastics.com ($15) and a #11.5 drilled stopper ($2.25) to accommodate the large opening where the cap currently exists. Aside from this, the HDPE container is simply outfitted with a stick on thermometer to indicate when the temperature is appropriate to pitch the yeast.

The PROCESS: After the boil I added what remained of my late addition hops to the HDPE container, those that were not moved to FWH. I gently whirl pooled the wort in the boil kettle and let it stand for 10 minutes to allow some of the material in the wort to settle to the bottom of the kettle.

The kettle was drained into the sanitized HDPE fermentor, once filled, the cap went back on tightly and I gently turned the vessel on its side to allow the hot wort to further sterilize the inside of the container. I then placed the container in my 65F fermentation freezer for a 24 hour period to chill.

aussie no chill brewing

When I drained the kettle I saved about 1 quart of the wort to create a 24-hour yeast starter. This is referred to as a RWS, or Real Wort Starter. NO MORE DME!

aussie no chill brewing

After 24 hours: The wort had cooled to yeast pitching temperatures, so the fermentor received a good shake to adequately aerate the wort. Once this was complete, the yeast starter went in and the cap came off so that I could affix the stopper/air lock in its place. Signs of a healthy fermentation were visible in the air lock within 5 ½ hours of pitching the starter.

14 days later: The fermentation is complete, the hydrometer is showing the target FG of 1.007. Very light, very crisp! The beer is transferred to an awaiting keg for a couple weeks of cold storage and carbonating. The cold and flat beer has a distinct “twang” to it… much like any green beer, time will tell if this brew will have any off flavors from the “no chill” method.

28 days later: After much anticipation it is time to pull the tap! This beer is still young, it has not completely cleared, though it is clearer than it was when first kegged. The aroma is slightly malty, slightly hoppy (Cascades) but very mellow, just as this Haus Ale has been in the past (4) keggings while using an immersion chiller. The flavor… it is again identical to previous batches that were chilled in the conventional manner. It is very light, slightly citrus (Cascades) and very easy drinking. There are no indications of DMS (a corn like flavor) and the hop profile is identical to previous batches that were chilled conventionally.

Following are the guidelines I followed to reduce the perceived bitterness of hop additions.

  1. Assumed that the HOT wort in the HDPE container would add 20 minutes of utilization to ALL hop additions.
  2. Moved my (20) minute hop addition to the HDPE container (20 minutes utilization in the container from #1).
  3. Moved any hops that required LESS than (20) minutes boil time to FWH (this provides a complexity in flavor and bittering and less perceived bitterness).

  1. 18 Responses to “Australian NO CHILL Brewing Technique TESTED”

  2. Can you elaborate more on the container you used? I have been wanting to experiment with this as well, but I could not find the container in your pics on the usplastics.com website. Maybe just a product number or something. Thanks.
    Kordell

    By Kordell perkin on Jun 8, 2009

  3. Hey, thanks for the inquiry. USPlastics has them, they are called Winpak containers. Here is a link to the ones that I use.

    http://www.usplastic.com/catalog/variant.asp?catalog%5Fname=usplastic&category%5Fname=25&product%5Fid=13648&variant%5Fid=75032

    I have heard that they are out of stock on them currently, apparently they have some increased demand. Give them a call and check stock before you order to see where they stand.

    By Rob on Jun 9, 2009

  4. Could you post the recipe you used for this? Just curious, thanks!

    By Rick on Jun 11, 2009

  5. Just as an update on this article. Since performing this test I have not chilled a single brew. I have a SNPA clone on tap as well as a Hefeweizen in the fermentor that were no chill brewed. A note on clarity: these beers clear just as rapidly and cleanly in the keg as my IC chilled beers have in the past.

    By Rob on Jul 26, 2009

  6. So, could you do a mash/sparge ending with 3 gallons, pour into fermenter, then top with RO water and let it cool gradually in the fermenter to room temperature? Just asking since I don’t have a fermentation freezer/fridge… Thoughts?

    By Mike on Jul 26, 2009

  7. It is an all grain full wort boil, so whatever is left in the kettle (typically 5.5 gallons) goes into the fermenter.

    I don’t see why this wouldn’t work for an extract style batch – diluting with water would cool it down a lot faster. Just keep in mind when you dilute the gravity drops!

    By Larry on Jul 26, 2009

  8. Did the lid you’re mentioning come with that sized hole or did you actually drill it yourself? Based on your post it sounded like you did but in the pic it looks like it came that way. Thanks!

    By Niko on Aug 21, 2009

  9. If you are referring to the cap on the Winpak… it is solid. I purchased a #11.5 drilled stopper to accomodate my airlock and blow off.

    By Rob on Aug 22, 2009

  10. How hard is it to clean the fermentor? I would be afraid that a carboy brush would scratch it.

    By Jamison on Sep 10, 2009

  11. Never use a brush to clean plastic. Here is the process, and it is much esier than brushing a carboy.

    1. Rinse with water after fermentation
    2 Fill with hot water and ONE scoop of OxiClean (or generic equivilent)
    3. Soak for as long as you wish (takes about 4 hours to clean)
    4. Empty and rinse with clean water
    5. Sanitize with StarSan or equivilent

    It is easy and works remarkably well. After 6 batches in mine, I have never had a problem getting it absolutely clean.

    By Rob on Sep 11, 2009

  12. Cool – what a great idea. I have been fermenting in corny kegs for awhile now. Seems like they would work well for this method.

    By Steve Pierson on Oct 5, 2009

  13. They COULD… you have to realize and consider all of the vacuum that is created when this wort cools. Cornies are designed to seal under pressure, not vacuum. When the wort cools, with no modification to the cornie, I fear you will suck in air past the poppets.

    By Rob on Oct 9, 2009

  14. question:
    after listening to a Brew Strong podcast about DMS and its precursors i must ask:
    are you not worried about DMS development in the hot wort while it’s cooling?
    did you notice any off flavors in the beers after more than 28 days?

    By Noam on Jan 10, 2010

  15. another question,
    If i only want to wait as long as the wort takes to cool down, let’s say – over night. without keeping the unfermented wort for a long time as discribed, would it be ok to simply leave the wort in the kettle with the lid on untill it cools?

    By Noam on Jan 10, 2010

  16. I wouldnt worry about DMS. If you really look into SMM and the resultant DMS production you will see that NO CHILL wont really have much impact.

    If you arent using Pilsner malt, DMS shouldnt be an issue regardless of whether you chill or not, there are just not enough precursors.

    If you are using a large amount of Pils malt, a strong 90 minute boil will leave you with DMS free NO CHILL beer as well. Between the Aussies who sort of pioneered this and the brewers I have collaborated with here in the states with this process, no one has noticed any DMS in thier Pilsner based brews.

    I say, have no fear of the DMS monster.

    By Rob on Jan 10, 2010

  17. BTW, I have no chills that I am drinking 6 months after brewing and they happen to be the most popular on tap… no ill side effects detected.

    About cooling in the kettle. I have read where some brewers have done this, I have no personal experience.

    If you have a good tight fitting lid so that nothing can crawl in there and it keeps drafts and the resultant dust out… it SHOULD work for you.

    I have always liked the idea of using the hot wort to help sanitize my fermentor, and having a tight sealing lid to keep nasties out when the wort cools, contracts and inevitably sucks in air if there is no seal.

    Experimentation is the mother of invention, give it a shot!

    By Rob on Jan 10, 2010

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