Home Brew Blog - Brewer's Friend - Part 32
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Brewing Outside on Propane

Sunday, September 21st, 2008

Brewing outside can be a really fun experience. It saves time for a number of reasons. First, there is is less cleanup to do before hand and afterward. Second, the water boils a lot faster than on a stove. I have waited 45 minutes to boil 3 gallons on a gas stove, but with propane it is closer to 10 minutes. Another benefit is the smell of the wort is not kept inside the house, making it easier on your family *if* they don’t like it for some odd reason.

There are of course a few downsides. It is easier to get a boil over because there is so much heat going into the kettle. I am also careful not to burn ingredients on the bottom of the kettle. Propane can be dangerous to work around, so make sure the fittings are safe and the tank is secure.

Here is an image of me brewing some English Pub Bitter. There is under 15 minutes left as the wort chiller coil is already hooked up. For instructions on how to build a wort chiller, click here. Turning on the hose and letting it shoot the warm water into the lawn is fun and I used that water to rinse out the hops bags. Cooling with wort chiller took about 10 minutes!

brewing outdoors on propane

Make sure to check the weather ahead of time.

Hops Alpha Acid Table

Sunday, September 14th, 2008

Alpha Acids from hops contribute to the bitterness in beer. During the boil alpha acids are isomerized and increase international bittering units (IBUs). This site has an IBU calculator.

Hops also contain beta acids, which contribute to aroma only. The more alpha acids the more bittering potential per ounce. For example, one ounce of Northern Brewer (8.5) is roughly equivalent of two ounces of Domestic Hallertau (3.9) in terms of bittering potential.

This chart is a general guideline only. The actual AA varies from year to year depending on the weather, harvest conditions, and storage.

Hops Average Alpha Acids
Amarillo 9.5
Aquila 7
B. C. Goldings 5
Banner 10
Bramling Cross 6.5
Brewer’s Gold 9
Bullion 7.5
Cascade 6
Centennial 10.5
Challenger 8.5
Chinook 13
Cluster 6.5
Columbus 15
Comet 10
Crystal 3
Domesic Hallertau 3.9
East Kent Goldings 5
Eroica 12
First Gold 7.5
Fuggles 4.8
Galena 13
Glacier 5.5
Goldings 5
Hallertau Mittelfruh 3.75
Hallertau Hersbrucker 4
Herald 12
Hersbrucker 4
Horizon 12.5
Huller Bitterer 5.75
Kent Goldings 5
Liberty 4
Lublin 4.5
Magnum 14
Millenium 15.5
Mount Hood 5
Newport 15.5
Northdown 8.6
Northern Brewer 8.5
Nugget 13
Olympic 12
Omega 10
Orion 7
Pacific Gem 15
Perle 9
Phoenix 10
Pioneer 9
Pride of Ringwood 10
Progress 6.25
Record 6.5
Saaz 3.8
Santiam 6.5
Satus 13
Simcoe 13
Spalt* 4.5
Sterling 5.5
Sticklebract 11.5
Strisselspalt 3.5
Styrian Goldings 5.5
Super Alpha 13
Super Styrians 9
Talisman 8
Target 11.5
Tettnanger 4.5
Tomahawk 15
Ultra 4.5
Vanguard 5
Warrior 16
Whitbread Golding 6
Willamette 5.5
Wye Target 10
Yamhill Goldings 4
Yakima Cluster 7
Yeoman 7.25
Zenith 9
Zeus 15

If you do not see your hops listed here please leave a comment or send us feedback and we will find out for you!

Do It Yourself Immersion Wort Chiller Instructions

Saturday, September 13th, 2008

After reading about the benefits of wort chillers and seeing the prices I took it upon myself to build an immersion wort chiller. It takes about 30 minutes and a trip to the hardware store. No special tools are needed beyond a crescent wrench.

An immersion chiller works by taking advantage of the cool underground temperature of tap water. Running tap water through the coil allows a heat exchange to occur, removing heat from the wort rapidly.

The entire setup cost me $66.70. That was about half the retail price on an equivalent model. I won’t go back to ice baths ever again. It cools a 3.5 gallon batch in about 10 minutes! It is a big time saver when brewing.

50 feet of 3/8 ” soft copper tubing was desirable because that length is good enough for 10 gallon batches in the future.

wort chiller

I wrapped the coils around a bucket so they would fit nicely into my kettle:

beer kettle

Make sure the supply side starts at the top and the return side comes from the bottom. This will help with the hot water convection inside the kettle.

The store had 20 feet and 30 feet, but no single 50 feet length, so I combined the two tubes into one with compression fittings. It was nice that no soldering was needed because I was concerned about the health effects:

beer kettle

The supply side uses a standard female garden hose attachment with a compression fitting:

beer kettle

When I use this indoors, I attach a pvc tube to the outlet side and use a worm drive clamp to lock it down.

wort chiller outlet
wort chiller clamp fitting

The final product, an immersion wort chiller:

beer kettle
beer kettle
beer kettle

NOTICE:
Make sure to test it out for leaks before using. You do not want boiling water and steam shooting everywhere when you are trying to make beer. Also be sure to clean it with a non abrasive cleaner to get all the grime from the factory off before dunking it into your wort. It will come out of the wort very clean because the heat scrubs off all the oils and tarnish. Cleaning took some trial and error. Vinegar did not work and left an ugly gray stain on the copper. What did work was lemon juice in hot water and some mild scrubbing with a dish rag.

To use, submerse in the boiling wort when the batch has 15 minutes left to sanitize the unit. Be careful, steam and hot water will shoot out of the in and out pipes. Hook up the hose and the pvc outlet tubing before submersing. When I brew outdoors, I don’t worry about the outlet tubing and point it away from my work area. For indoor brewing I put the pvc outlet tube down inside the sink so it doesn’t go anywhere. I have a converter for my utility sink which allows me to hook up the hose and run it into the kitchen. Your hardware store will have that too, I brought in the attachment for my faucet so I could get the correct size in one trip.

English Pub Bitter, 2008

Sunday, September 7th, 2008

I wanted to try making something similar to the run of the mill beer in England. I found out from this batch, most of the flavor differences are due to the hops and yeast. Everyone who tried this beer really liked it.

Target Volume (Gallons) 5      
Total Cost $33.18
 
   
Yield (ounces) 630      
Cost per 12 oz bottle $0.63      
Boil Time 60 min    
         
GRAINS  Pounds  Points/Gal  Total Points  Cost 
Light LME 7 37 259 $16.54
         
Steep – 30 min at 150 F         
British Pale 0.5 28 14 $0.84
         
         
HOPS  Ounces  Alpha Acids Boil Time (min)  Cost 
Northern Brewer 2 8.30% 60 $4.25
Yamhill Goldings 1 4.00% 10 $2.00
         

 
       
YEAST  White Labs British Ale     Cost 
Attenuation Low 63%     $6.95
Attenuation High 70%      
Optimum Temp 65-68F      
Flocculation High      
         
Starter No     Shake up this kind of yeast next time.
         
STATS         
Expected Original Gravity 1.055       
Expected Final Gravity 1.016 – 1.02      
IBUs 47.63
 
   
Apparent Attenuation 64.58% AA = 1 – FG / OG    
Alcohol By Volume – Theoretical 4.94%      
Alcohol By Volume – Potential 4.07%      
         
         
BREWING:         
  ½ tbs Irish Moss at start of boil     $0.10
  Burton Salts     $0.25
Water Source Wort Pure water filter – 3 gallon boil      
Water Source Dilution Pure water filter      
         
DATES  Date SG Cum. Days Notes
Brewed 05/22/08 1.048 0   
Racked 05/28/08 1.020 6 Fizzy on the tongue, very hoppy, a bit syrupy still
Bottled (SG pre bottling) 06/07/08 1.017  16  
   
 
   
OK TO DRINK BY (60 days): 07/21/08       
         
BOTTLING         
Priming Method 6.5 oz Corn Syrup     $0.50
Caps, cleaners, etc
 
    $1.75
         
Container  Capacity  Qty  Total Volume   
Lagunitas 22 6 132  
Half Liter (Deutsch) 17 10 170  
Bottle 12 22.5 270  
Jug 64 1 64  
    Total Bottled:  636   
         
         
         
TASTING         
  06/19/08 28 Almost no head/carbonation, caramely flavor, not up front bitter, and nice sour finish.
  07/02/08 41 The goldings hops characteristic flavor is nice, I would call it a little earthy and sour, mixes well with the malt and bitterness  
  07/30/08 69 This beer is getting good, should have waited and not drank so much… Had 2 near bottle bombs, some have more sugars than others?  
  08/12/08 82 The bitterness is coming through more, not as sweet, friends liked it!  

Orange American Hefeweizen, 2008

Saturday, September 6th, 2008

The Eugene City Brewery has a honey orange wheat beer that inspired me to brew this. This beer is much heavier in flavor and body, which I ended up liking better. You can still drink a ton of it one setting, and it was perfect for my bachelor party. The coriander comes through really nicely in a bright citrus flavor. As the citrus flavor falls off the potent cascade hops hit the tongue producing an excellent bitterness.

Target Volume (Gallons) 5      
Total Cost $37.88
 
   
Yield (ounces) 628      
Cost per 12 oz bottle $0.72      
Boil Time 60 min    
         
GRAINS  Pounds  Points/Gal  Total Points  Cost 
Extra Light LME 60/40 wheat 3.5 37 129.5 $7.16
Light DME 2.3 46 105.8 $7.66
Honey – Wild Flowers, Oregon 1 35 35 $4.32
Steep – 30 min at 150 F         
Honey Malt, Domestic 0.5 28 14 $0.84
         
Sweet Orange Peels – 1oz (10 minutes)       $1.35
Coriander – 1 oz crushed, (10 minutes)       $1.00
         
HOPS  Ounces  Alpha Acids Boil Time (min)  Cost 
Cascade 1 6.00% 60 $4.25
Cascade 1 6.00% 10
         

 
       
YEAST  White Labs American Hefeweizen Ale     Cost 
Attenuation Low 70%     $6.95
Attenuation High 75%      
Optimum Temp 65-68F      
Flocculation Low      
         
Starter No      
         
STATS         
Expected Original Gravity 1.057       
Expected Final Gravity Theoretical 0.75 – 1.017      
Expected Final Gravity Actual 1.012 – 1.014      
IBUs 15.71
 
   
Apparent Attenuation 79.17% AA = 1 – FG / OG    
Alcohol By Volume – Theoretical 6.15%      
Alcohol By Volume – Potential 4.99%      
         
BREWING:  Squeezed out hops bags medium      
  ½ tbs Irish Moss at start of boil     $0.10
         
Water Source Wort Tap water – 3 gallons      
Water Source Dilution ½ gallon filtered, rest tap water      
         
DATES  Date SG Cum. Days Notes
Brewed 05/26/08 1.048 0   
Racked 05/30/08 1.025 4 Fizzy on tongue, very orange flavor – nice, a bit bitter though, might have racked a bit early, the plastic fermenter threw me off
Bottled (SG pre bottling) 06/10/08 1.010  15 Tastes more bitter than I would like, orange flavor diminished quite a bit
   
 
   
OK TO DRINK BY (60 days): 07/25/08       
         
BOTTLING         
Priming Method 11 oz Light DME     $2.50
Caps, cleaners, etc
 
    $1.75
         
Container  Capacity  Qty  Total Volume   
Lagunitas 22 5 110  
Half Liter (Deutsch) 17 9 153  
Bottle 12 11 132  
Mini-keg 169 1 169  
Jug 64 1 64  
    Total Bottled:  628   
         
         
TASTING         
  06/22/08 27 Lots of carbonation, bottle almost fizzed out, refreshing orange citrus flavor at first, then the ‘sweet’ orange, then a bitter ale finish, perhaps too bitter, but very refreshing. The DME priming has been amazingly aggressive.
  06/25/08 30 OMFG this beer is good! For me, I say leave the hops in, maybe less sweet orange next time.
  07/09/08 44 Very tasty beer, upfront sweet orange is powerful, bitter finish is excellent, plenty of head  
  07/13/08 48 Parents and Grandma all liked it  
  08/02/08 68 Out of min-keg at party it was very brackish… not sure if lifespan of orange flavor is limited  
  08/14/08 80 The orange flavor has definitely diminished, holds head well, could have been oxygen taint.  

Beer, Tap Into the Art and Science – By Charles Bamforth

Sunday, August 31st, 2008

Beer, Tap Into the Art and Science – By Charles Bamforth

If you want to know everything about the history of beer, the processes of brewing, and the chemistry behind each of the ingredients this is the book. It is full of interesting facts and quotes about beer, yet it is a very serious approach. Contains details on the chemical composition of grains and the malting process. The chapter on hops covers the treasured plant’s original shaky introduction into beer in Europe, where and how it is grown, and all facets of its chemical makeup. The chapter on the brewing process is full of details about modern day brew house vessels, quality control, and considerations and trade offs during production.

This book does not touch on home brewing, nor is it a ‘how to’ guide in any sense. It gives an elevated sense of appreciation for beer, its rich history, and elaborate modern production process. The author hammers home the point of nearly freezing beer for at least three days before bottling to drop out the remaining sediment. That may be something to try in my next home brew batch.

Topics unique to this book:

  • History of beer and its ingredients
  • Tables on beer production and consumption
  • Information on the positive health effects of moderate alcohol consumption
  • Large scale brewing process schematic (page 54, 2nd edition)
  • Diagrams of large scale brewing equipment: Mash converter, lauter tun, wort kettle, hot wort receiver, and wort cooler. (starting page 132, 2nd edition)
  • Information on the various defects that can occur in beer and how to correct

Cost Breakdown of Beer, Home Brewing vs. Commercial

Sunday, August 31st, 2008

The relative cost of commercial beer to the consumer is 70% marketing, packaging, and taxes! It is all because of the hefty price of marketing and packaging that home brewers have a substantial economic edge over large scale breweries. Comparing the breakdown to what home brewers pay for the relative ingredients tells us home brewers are paying a lot more for hops and malt. That makes sense due to the buying power large breweries have. Even so, home brewers easily beat the price of store bought beer. Quality is also easy to surpass after the fist few batches.

Large Scale Breweries:

Factor in Price Percentage Weight
Packaging 28.00%
Tax 25.00%
Sales and Marketing 17.00%
Production 15.00%
Malt 8.00%
Minor Ingredients 4.00%
Adjuncts 2.00%
Hops 1.00%
Total: 100.00%

Commerical Brewing Price Breakdown

Data Source: Beer: Tap Into the Art and Science of Brewing, by Charles Bamforth, 2nd Edition, Page 191

Home Brewing Relative Costs:

This is a basic 5 gallon batch of beer, OG of 1.05. Let’s assume we need 5.5 lb of DME (or 10-12 lb of grain) 4 oz of loose hops, gypsum/irish moss, fresh liquid yeast, 50 bottle caps and some cleaning solution.

Factor in Price Percentage Weight
Malt (5.5 lb DME, or 12 lb grain) 48.00% $18.00
Hops (4 oz) 21.33% $8.00
Yeast 18.67% $7.00
Packaging (caps/crowns, priming sugar) 6.67% $2.50
Adjuncts (Gypsum, irish moss) 2.67% $1.00
Production (cleaner) 2.67% $1.00
Tax 0.00% NA
Sales and Marketing 0.00% NA
Total: 100.00% $37.50

Commerical Brewing Price Breakdown

Closing Thoughts:

The time factor of home brewing is not considered, since home brewing is a hobby and something to be enjoyed. In other words, this hobby pays for itself. Check out the break even cost article for more details on that:
https://www.brewersfriend.com/2008/06/07/break-even-cost-of-home-brewing/

Standards of Brewing – By Charles W. Bamforth, Ph.D, D.Sc.

Saturday, August 30th, 2008

Standards of Brewing – By Charles W. Bamforth, Ph.D, D.Sc.
A Practical Approach to Consistency and Excellence

For a home brewer who likes numbers and math, it is a fairly interesting peek into what brewing for a living looks like. Lots of details about how to test ingredients for quality. Making consistent beer every time on a large scale is a tough job!

The target audience of this book is brewing staff employed by large beer breweries. Covers procedures on quality assurance relating to the entire brewing process. The idea of scientifically testing beer at each stage is intriguing but not very practical for the home brewer. Large scale brewing is extremely technical, involving lots of scientific testing and data analysis. At each step in the beer production process quality control plays a huge role. There are many ‘tweaks’ that can be done along the way to a adjust a beer’s final profile. Some of these are way out there for a home brewer, and it makes me trust my home brew a lot more over commercial beer because I know exactly what is in it!

Topics unique to this book:

  • Large scale brewing practices
  • Using statistical measures to control brewing quality
  • Twenty key quality control checks in a brewery
  • Breakdown of statistics on ingredients (grain, water, hops, yeast)
  • Water quality standards tables by impurity
  • Chemistry involved in brewing

The Complete Handbook of Beers and Brewing – By Brian Glover

Saturday, August 16th, 2008

The Complete Handbook of Beers and Brewing – By Brian Glover
The beer lover’s guide to the world

This book is not about home brewing, it is about beer. Every page contains vivid color images of beer labels, bottles, ingredients, production, and people enjoying beer. The first section briefly covers the history of beer, its ingredients, production, and styles. The second, and much more lengthy section is an encyclopedia of beers from around the world organized by country and brewery with many pictures of the different labels and bottles.

If you are planning a trip to Europe to sample beers, avoid Norway, Sweden, and Finland because of their high tax rates on beer and historical restrictions on alcohol. “Norway levies the highest and most punitive rate of duty on beer in the world”, page 116

The best place to go is Belgium and Germany:
“About 30% of all the breweries in the world are in Germany.” page 146

Awesome quote:
“Make sure that the beer – four pints a week – goes to the troops under fire before any of the parties in the rear get at drop.” – Winston Churchill, in a note to the Secretary of State, 1944.

Topics Unique to this book:

  • History of beer and brewing

  • History of prohibition and brew during war times

  • Overview of large scale production of beer

  • Description of 75 different classifications of beer

  • Tour of beers from 32 regions

Barley Wine, 2008 Recipe

Sunday, August 10th, 2008

I will brew Barley Wine every spring so it is ready by winter. Next time I will try using champagne yeast a few days into the primary fermentation to get the final gravity down. Extra hops would help give it a more awesome bitter flavor. A full wort boil would also get the utilization of the hops higher. I created the IBU calculator on this site after I brewed this batch, had I checked it I would have known to add more hops. This is an expensive batch of beer and it takes a long time to ferment and age in the bottle, but it is worth waiting for. It is not a beer you can drink a lot of in one setting. It is more of a beer you drink from a snifter to finish off the night.

Target Volume (Gallons) 6      
Total Cost $62.55
 
   
Yield (ounces) 712      
Cost per 12 oz bottle $1.05      
Boil Time 90 min    
         
GRAINS  Pounds  Points/Gal  Total Points  Cost 
Light LME 16.7 37 617.9 $32.57
Honey, stonewood hallelujah 0.05 35 1.75 $0.00
Dark DME 1 45 45 $3.85
Steep – 40 min at 150 F         
Crystal 20 1 28 28 $1.00
Crystal 80 1 28 28 $1.00
Chocolate 0.25 28 7 $0.25
Special B 0.25 28 7 $0.45
         
HOPS  Ounces  Alpha Acids Boil Time (min)  Cost 
Domestic Magnum 2 14.90% 90 $4.00
Amarillo 1 9.60% 60 $4.00
Amarillo 1 9.60% 10  
Centennial 2 9.30% 10 $4.50
Yamhill Goldings 1   dry hop secondary $2.00
         

 
       
YEAST  White Labs California Ale     Cost 
Attenuation Low 73%     $6.58
Attenuation High 80%      
Optimum Temp 68-73 F      
Flocculation Medium      
Starter No      
         
STATS         
Expected Original Gravity 1.122       
Expected Final Gravity 1.024 – 1.03      
IBUs 52.31      
Apparent Attenuation 68.18% AA = 1 – FG / OG    
Alcohol By Volume – Theoretical 11.48%      
Alcohol By Volume – Potential 9.84%      
         
BREWING:  Squeezed out hops bags thoroughly      
  ½ tbs Irish Moss at start of boil     $0.10
         
Water Source Wort Pure water filter – 3 gallon boil      
Water Source Dilution Pure water filter      
         
DATES  Date SG Cum. Days Notes
Brewed 05/08/08 1.110 0   
Racked 05/19/08 1.050 11 Smelled honey in the yeast, yummy
Dry Hopped 05/26/08 1.038 18 1 oz Yamhill Goldings, loose
SG Sample 05/28/08 1.038 20 Lots of yeast particles floating still
Racked II 06/01/08 1.036 24 Tastes great! still a bit syrupy, excellent complex bitter finish
Bottled (SG pre bottling) 06/07/08 1.035  30  
   
 
   
OK TO DRINK BY (180 days): 11/04/08       
         
         
BOTTLING         
Priming Method 6.5 oz Corn Syrup     $0.50
Caps, cleaners, etc
 
    $1.75
 
 
     
Container  Capacity  Qty  Total Volume   
Bottle 12 54 648  
Jug 64 1 64  
    Total Bottled:  712   
         
         
         
TASTING  Date Days    
  06/22/08 45 No carbonation or head, excellent malty flavor, not as bitter as I would like, the goldings really comes out and the spices from the Amarillo hops are nice.
  08/15/08 99 Not as bitter as before, chocolaty and a little sweet rich malty flavor.  
      Creamy in the mouth, with a complex hop finish.