Thanks. Yep. I get it now. One issue I have is the calibration on my kettle is inaccurate. I know that so I pre-measure my water going in. A little difficult to get scientific after I pull the bag but I can get "close". Example; I put 8.4 gals in kettle....reads around 9 gals on kettle markings. No problem...I know what went in....so after pulling the bag it shows roughly 8 or a bit less.....so I can assume I am at about 7.5 gals as expected. Then, to your point and following advice I have been boiling a little less aggressively which may lead to slightly more volume post boil.
I currently assume Pre boil measurement was high due to inaccurate hydrometer reading. The math for determining pre boil seemed to work if I understood the sugar points right. Further, I assume the post boil OG calculation is amiss due to profile setting issues.
Next steps:
Adjust grain absorption if needed. I have pics of where the volumes landed against the kettle. I can recreate
New test boil off less aggressive.
Log new boil off rate IF needed.
Use the hydrometer I trust.
Thanks again to all.