I'm a BIAB brewer. Can I get some advice on the process from the end of the boil to draining to the fermenter? The problem I have is that the outlet valve on my brew kettle sits a couple of inches off the floor, and I am leaving a lot of wort in the kettle leading to low efficiency (average 64%). Here is how it goes:
- After the boil, chill for about 1/2 hour until 90F is reached. At this point I typically have 6.5 gal in the kettle
- Remove chiller coil and whirlpool for about 5 mins using a stirring wand
- Let sit for about 5 mins, then open the valve to drain wort into the fermenting bucket
- Once the wort is drained into the fermenter I discover that I only have about 4 to 4.5 gal. The remaining wort is in the kettle still. I gently tip the kettle to drain the additional wort into the fermenter (to get to 5.5 gal). Sometimes I make it and some times not. The issue is that there are so many solids (proteins?) hat I don't want to introduce to the fermenter and I have to stop as they start to pile up. Even then, I am missing a gallon of wort (remember I have 6.5 after the boil).
- Do I need to wait longer for the wort to rest before transferring so that the solids really settle to the bottom? I have not done this because I wish to get the wort in the fermenter and sealed as soon as possible to prevent contamination.
- Can I put some kind of screen on the valve to prevent the solids entering the fermenter?
- I'm usually adding a whirlfloc tablet at the end of the boil. Would adding another tablet help the solids to settle?
- Other thoughts?